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Overview of Industry ADRs & Regulation Material

by | Jul 21, 2023 | Introduction: Trailer & Caravan Mobility | 0 comments

As a trailer owner or manufacturer, you must adhere to Australia’s required safety standards and regulations.

The Australian Design Rules (ADR) are a set of rulings that reference the applicable Australian Standard to which equipment integral to or auxiliary to the design of a road vehicle must adhere.

In this blog post, we’ve gathered relevant ADR and towing regulation material for trailers in Australia to help you understand your responsibilities for compliance with the Australian Design Ruling and the Australian Standards applicable to safe towing on our roads.

We’ve highlighted some of the most significant ones, ADR 38, 42, 43, and 62, which cover critical areas like trailer brake systems, general safety requirements, vehicle dimensions, and mechanical connections between vehicles.

ADR 38 | Trailer Brake Systems

Link to the Federal Register of Legislation: https://www.legislation.gov.au/Details/F2006L03060 

Essential points covered in ADR 38:

  1. Service Brake: A trailer weighing above 750kg must have a service brake system independent of the tow vehicle’s brakes. The service brake must be able to stop the trailer within a certain distance and be activated by a control in the tow vehicle.
  2. Emergency Brake: Australia requires trailers to have an emergency brake system that can stop the trailer in the event of detachment from the tow vehicle. The emergency brake must activate automatically when the trailer separates from the tow vehicle.
  3. Parking Brake: This specifies that trailers must have a parking brake system that can hold the trailer stationary when parked and held in situ without any further ‘control’ or operation. The parking brake can use brakes installed on the trailer’s axle or axle group; however, it must have a separate and independent system or mechanism of engagement/disengagement from the service brakes.

ADR 42 | General Safety Requirements

Link to the Federal Register of Legislation: https://www.legislation.gov.au/Details/F2006L03251

Critical points covered in ADR 42:

  • Rims: The maximum load rating for a rim must be marked on the rim or supplied with documentation. The load rating is a series of alphanumeric codes that imply the rim’s type and capacity.
  • Mudguards: Wheel guards must cover the width and height of the tyre and prevent debris from being thrown towards other vehicles. ADR42 specifies an angle to the radial plane of the wheel, which both the front and rear of the mudguard must demonstrate to adhere to this ruling.
  • Electrical Connections: Trailer electrical systems must meet specific requirements for voltage, current, insulation, and wiring.

The General Safety Requirements also touch on topics such as wiring, ventilation, and lighting.

ADR 43 | Vehicle Configuration & Dimensions

Link to the Federal Register of Legislation: https://www.legislation.gov.au/Series/F2006L02743

Covering vehicle configuration and dimensions, ADR 43 includes:

  • Australian trailers’ maximum dimensions and weights include length, height, and width.
  • It required markings and labels for trailers.
  • Minimum distance between the front of the trailer and the rear of the towing vehicle.
  • It allowed axle configurations and axle weights.
  • Requirements for suspension systems, including types of springs and shock absorbers.
  • Maximum overhang for loads on the rear of the trailer.

ADR 62 | Mechanical Connections Between Vehicles

Link to the Federal Register of Legislation: https://www.legislation.gov.au/Series/F2006L03054

Essential points covered in ADR 62 of which include:

  1. Couplings must meet the minimum strength requirements specified in the standard.
  2. Drawbars must be constructed from a suitable material and be of sufficient strength to handle the load.
  3. Safety chains must be used when towing to meet the strength requirements outlined in the standard.
  4. The trailer’s mass must be less than or equal to the towing vehicle’s specified maximum towing mass.
  5. The towbar and its components must be of sufficient strength and size to handle the load.
  6. The coupling should be properly installed, maintained, and adjusted to ensure safe towing.
  7. An automatic coupler must have a positive locking mechanism.
  8. The breakaway cable or chain must be attached correctly to the towing vehicle and the trailer.
  9. Trailers in Australia must not be overloaded beyond their maximum capacity.
  10. The tow vehicle and trailer must be compatible regarding weight distribution and braking capacity.

You can read our overview of ADR 62 here.

Other Resources and Industry Bodies

Understanding regulations and towing compliance factors is essential for trailer safety.

Industry bodies like the National Heavy Vehicle Regulator (NHVR) and Australian Road Rules (ARR) can provide further insight into towing regulations.

Another aspect of towing in Australia is Component Type Approvals (CTAs). The CIAA has also created a valuable visual aid that breaks down which components come under each ADR. This is available here.

In conclusion, compliance with ADR and towing regulation material is critical to ensure trailer safety in Australia.

Trailer owners and manufacturers can ensure that their trailers meet the necessary safety standards by understanding the technical requirements and compliance procedures.

Are you looking for more information?

Links to Associated Administration Pages below

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